Showing 5 results for Carbothermic
Tavakoli A. H., Goudarzi M.,
Volume 1, Issue 3 (9-2004)
Abstract
The synthesis of advanced materials from low cost minerals concentrates is a new field of study that has great potential applications. In this paper, the effect of milling time on the temperature of initiation and amount of carbothermic reduction of ilmenite has been investigated. The stoichiometric molar ratio (1:4) of ilmenite to graphite was mixed and mechanically activatedfor 30-70 hours at room temperature. Then homogenized mixture heated for one hour at 1000-1400°C in coal reducing atmosphere. The results show that complete conversion of ilmenite to Fe and TiC can not be achieved in the unmilled powder at 1400°C, while with milling of mixture for 30 hours, complete reduction of ilmenite to Fe and TiC at 1400° C was observed. With increasing milling time from 30 to 70 hours the temperature of complete reduction decreases from 1400 to 1200° C. Leaching of final product in HCI 3% solution dissolve Fe but leave pure titanium carbide intact. Determination of TiC unit cell size from X-ray diffraction pattern shows that unit cell size of synthesized TiC is less than stoichiometric one, which suggests that some oxycarbide phases (TiCxO1-x), is present into the final product.
Bafghi M. Sh., Adeli M., Mohammadi Nikoo H.,
Volume 1, Issue 3 (9-2004)
Abstract
Two commercial methods are used for the production of strontium carbonate:1) Direct conversion of Celsetite to strontium carbonate by hot sodium carbonate,2) Carbothermic reduction of celestite with coal followed by water leaching of strontium sulfide(SrS) and its conversion to strontium carbonate.The present study has been made on the carbothermic reduction of celestite ores of Varamin (Iran) mines. Effects of temperature, time, pellet size, particle size of celestite ore, pellet compactness and type of reducing agent have been studied. In the range of 800-1100°C, reduction rate increases notably with temperature, which may mean that the reduction is predominantly chemical controlled. Activation energy of around 22.5 kcal/mol supports the idea of chemical control mechanism. Further support for this postulation is provided by the following facts:1) Increasing rate with carbon reactivity (graphite, coal, and charcoal)2) Small dependency of rate on pellet compactness.3) Small dependency of rate on pellet size
M. Sh. Bafghi, A. Yarahmadi, A. Ahmadi, H. Mehrjoo,
Volume 8, Issue 3 (9-2011)
Abstract
Abstract:
the reduction agent. Pellets of barite ore containing about 95% BaSO
temperature, time, ore grain size and the type and grain size of the carbon materials. Graphite, coke and charcoal have
been used as the reducing agent and the reduction experiments have been performed in the temperature range of 925-
1150 °C. Apart from conducting the experiments using pellets made of ore powder, kinetic analysis of the experimental
data by use of the reduced (dimensionless) time method has been another unique feature of the present study.
Experimental results show that grain size of either carbon material or barite ore has not appreciable effect on the
reaction rate. Kinetic analysis of the experimental data revealed the rate is strongly controlled by the chemical reaction
of carbon gasification (Boudouard reaction). The reaction rate is very considerably related to the type of carbon
material so that the activation energy varies from 15.6 kcal.mol
kcal.mol
gasification.
The present study deals with the reduction of barium sulfate (Barite) to barium sulfide by use of carbon as4 has been reduced under different conditions of-1 for charcoal to 26.3 kcal.mol-1 for graphite and 20.8-1 for coke. This behavior provides further support for the postulated reaction mechanism, i.e., carbon
M. Sheikhshab Bafghi, M. Karimi, M. Adeli,
Volume 10, Issue 4 (12-2013)
Abstract
In the present study, reduction of zinc oxide from the pellets made of steelmaking electric arc furnace dust has been investigated. Effects of such parameters as the type of carbon material (graphite, coke and charcoal) as well as time and temperature on the reduction reaction have been examined. The reduced (dimensionless) time method was applied to perform a kinetic analysis of the system. Experimental results showed that increasing the temperature in the range of 925-1150°C results in a remarkable increase in the reduction rate. It was also shown that the reduction process is controlled by chemical reaction. Meaningful difference in the activation energy values calculated for reduction with graphite (24.75 kcal/mol), coke (18.13 kcal/mol) and charcoal (11.52 kcal/mol) indicate the predominant role of chemical reaction (carbon gasification) in the overall reaction rate and its rate-controlling mechanism. Carbothermal reduction of pelletized EAF dust proved to be an efficient reduction method, so that above 90% reduction was achieved in about one hour at temperatures around 1100°C.
A. Khalili, M. Mojtahedi, M. Goodarzi, M. J. Torkamani,
Volume 16, Issue 3 (9-2019)
Abstract
The aim of this work was to synthesize TiC reinforced coating on carbon steel via reduction of ilmenite powder. A mixture of ilmenite and graphite was pre-placed on AISI 1020 steel surface. The effect of the addition of excess graphite amounts on the progress of synthesis of carbide particles was studied. The evolution of phases in different coatings was analysed via X-ray diffraction and scanning electron microscopy. Then again, the initial powder mixtures were mechanically activated for various durations, to accelerate the reactions in transient melt pool. Finally, the Fe-TiC hard coating was successfully synthesized by carbothermic reduction of ilmenite through laser surface treatment. Moreover, it is proved that combination of mechanical activation with additive laser melting effectively improves the level of ilmenite reduction, besides enhancing the distribution of hard particles and the hardness of the coatings to more than 1300 HV.
